Design of a sustainable biorefinery for the valorization of waste from the baker's yeast industry through process simulation: A case study for the production of animal feed, fertilizers, and biofuels from vinasse

Bioresour Technol. 2024 Sep:407:131139. doi: 10.1016/j.biortech.2024.131139. Epub 2024 Jul 20.

Abstract

The present work deals with the biotechnological valorization of the vinasse through a sustainable biorefinery. The aim was to design and analyze, through process simulation, a biorefinery for the valorization of vinasse in products such as organo-mineral fertilizers, supplements for animal feed, and biogas. For this purpose, the SuperPro Designer software was used, and a modified hierarchical decomposition method was applied. One base case and three scenarios were techno-economically assessed, and the net present value was used as a selection criterion. The technological configuration with the best techno-economic criterion was analyzed socially and environmentally. The results suggest that the best configuration of the biorefinery corresponded to scenario 3, with a net present value of USD$73,364,000, a number of direct employees of 38, and a blue water footprint of 16.16 m3/h. These findings highlight the potential of the design of biorefineries to address the valorization of vinasses in Colombia and worldwide.

Keywords: Environmental assessment; Process simulation; Social assessment; Sustainability analysis; Techno-economic assessment.

MeSH terms

  • Animal Feed*
  • Biofuels*
  • Biotechnology / methods
  • Computer Simulation
  • Fertilizers*
  • Industrial Waste
  • Saccharomyces cerevisiae* / metabolism

Substances

  • Biofuels
  • Fertilizers
  • Industrial Waste