Synchrotron macro ATR-FTIR microspectroscopic analysis of silica nanoparticle-embedded polyester coated steel surfaces subjected to prolonged UV and humidity exposure

PLoS One. 2017 Dec 18;12(12):e0188345. doi: 10.1371/journal.pone.0188345. eCollection 2017.

Abstract

Surface modification of polymers and paints is a popular and effective way to enhance the properties of these materials. This can be achieved by introducing a thin coating that preserves the bulk properties of the material, while protecting it from environmental exposure. Suitable materials for such coating technologies are inorganic oxides, such as alumina, titania and silica; however, the fate of these materials during long-term environmental exposure is an open question. In this study, polymer coatings that had been enhanced with the addition of silica nanoparticles (SiO2NPs) and subsequently subjected to environmental exposure, were characterized both before and after the exposure to determine any structural changes resulting from the exposure. High-resolution synchrotron macro ATR-FTIR microspectroscopy and surface topographic techniques, including optical profilometry and atomic force microscopy (AFM), were used to determine the long-term effect of the environment on these dual protection layers after 3 years of exposure to tropical and sub-tropical climates in Singapore and Queensland (Australia). Principal component analysis (PCA) based on the synchrotron macro ATR-FTIR spectral data revealed that, for the 9% (w/w) SiO2NP/polymer coating, a clear discrimination was observed between the control group (no environmental exposure) and those samples subjected to three years of environmental exposure in both Singapore and Queensland. The PCA loading plots indicated that, over the three year exposure period, a major change occurred in the triazine ring vibration in the melamine resins. This can be attributed to the triazine ring being very sensitive to hydrolysis under the high humidity conditions in tropical/sub-tropical environments. This work provides the first direct molecular evidence, acquired using a high-resolution mapping technique, of the climate-induced chemical evolution of a polyester coating. The observed changes in the surface topography of the coating are consistent with the changes in chemical composition.

MeSH terms

  • Coated Materials, Biocompatible / chemistry*
  • Environment
  • Humidity*
  • Microspectrophotometry*
  • Nanoparticles / chemistry*
  • Photoelectron Spectroscopy
  • Polyesters / chemistry*
  • Principal Component Analysis
  • Silicon Dioxide / chemistry*
  • Spectroscopy, Fourier Transform Infrared
  • Spectrum Analysis, Raman
  • Steel / chemistry*
  • Synchrotrons*
  • Ultraviolet Rays
  • Water / chemistry
  • Wettability

Substances

  • Coated Materials, Biocompatible
  • Polyesters
  • Water
  • Steel
  • Silicon Dioxide

Grants and funding

Funding from the Australian Research Council Industrial Transformation Research Hubs Scheme (Project Number IH130100017) is gratefully acknowledged. The funder provided support in the form of salaries for author VKT, but did not have any additional role in the study design, data collection and analysis, decision to publish, or preparation of the manuscript. The specific roles of these authors are articulated in the Author Contributions section.